Why use 5 axis equipment for high-quality processing?

Why use 5 axis equipment for high-quality processing?

• Admin
• 2024/8/9

When people want to manufacture complex precision parts, such as artificial prostheses or bone medical parts, aerospace parts, titanium parts, oil and gas mechanical parts, military products… Choosing the semi-finishing and finishing milling inserts and end mills is very important. Our make complete series cnc milling tools to realize different machining purpose. At the same time, owning a five-axis machine is also an important factor to realize the processing of complex precision parts.

Then why use 5 axis equipment for high-quality processing?

The five-axis machining center adds two of the A/B/C rotary axes on the basis of the three-axis, which is characterized by the linkage relationship and structure of the two additional rotary axes and the linear axis. The five-axis linkage makes the machining efficiency faster. The tiltable C-axis structure has larger bearings and better rigidity.

Five axis core value

1.Precision

For some complex multi-faceted products, it is more difficult for three-axis machining to achieve higher accuracy, and manual intervention takes a long time. However, five-axis machining can achieve rapid positioning machining, which mainly increases the machining accuracy of the product from the following perspectives:

Introduce five-axis fixture;

Reduce the clamping process;

There is no manual multiple clamping, and the clamping error is reduced;

Only need to find the coordinate system once, reducing manual errors;

Reduce the length-diameter ratio of the tool and reduce the risk of snapping a knife.

Surface Quality

Five-axis can improve the surface processing quality of the workpiece from the following angles:

Use CNC cutting tools with a relatively short length and diameter to improve processing stability;

The process of reducing the discharge, the whole surface is more uniform;

Use the side edge processing of the ball knife to improve the surface quality of the workpiece.

Effectiveness

Five-axis can improve the processing efficiency of the workpiece from the following angles:

Use a tool with a shorter tool length to increase the processing feed;

Use five-axis simultaneous machining to reduce the process of electric discharge;

Use the side edge processing of the ball cutter, and use the multi-edge cutter to increase the processing feed.

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